CONCOR PRIORITISES ENVIRONMENTAL STEWARDSHIP AT MULILO DE AAR 2 SOUTH WIND ENERGY FACILITY

Concor’s role in the construction of Mulilo De Aar 2 South Wind Energy Facility in the Northern Cape, one of the company’s first fully wrapped Balance of Plant (BoP) contracts, extends far beyond engineering and project delivery. With a firm commitment to environmental stewardship, the company is ensuring that its operations meet the highest standards of compliance while actively protecting biodiversity and managing sensitive ecosystems in the Northern Cape.

The company’s environmental approach is guided by strict adherence to the project’s Environmental Authorisation (EA), Environmental Management Programme (EMPr) and all other relevant permits and licences. Beyond regulatory compliance, Concor embeds best practice environmental management principles throughout the project. According to Zimasa Nodangala, Environmental Officer on the project, this approach forms part of Concor’s culture of accountability and responsibility.

“Environmental protection is not a box-ticking exercise for us,” she explains. “We see it as part of how we build – responsibly, ethically and in partnership with the environment. Every activity on site is managed to minimise impact, whether it relates to dust control, water conservation or biodiversity protection.”

During the current phases of civil and infrastructure work, Concor has developed an aspects-and-impacts register aligned with the EMPr to identify and address environmental risks. “Dust suppression measures include restricting vehicle speeds on access roads to 40 km/h -and 20 km/h in unconsolidated areas – and using water carts for dust suppression. The project team has also implemented controlled blasting techniques to minimise both dust and fly rock,” Nodangala says.

Water usage is another key focus area. All abstractions are authorised by the Department of Water and Sanitation (DWS) and daily monitoring through tally sheets and flow meters ensures responsible consumption. “We monitor water use daily and reinforce awareness through toolbox talks,” she adds. “Water is a scarce resource in this region, so it is essential that we use every drop wisely.”

Stormwater management has also been prioritised with drainage systems designed to prevent erosion and direct clean water around active work areas. “Our goal is to avoid sedimentation and protect surrounding ecosystems,” Nodangala notes. “By managing runoff carefully, we reduce the risk of environmental damage during heavy rainfall.”

Waste management forms another critical component of Concor’s strategy. Waste is segregated at source and transported to licensed landfill sites, with recycling implemented wherever possible. “We take waste separation very seriously – not only to meet compliance requirements but because it is the right thing to do,” Nodangala says. “We also ensure that hazardous substances are stored safely and that spill kits and drip trays are available at all times.”

The protection of biodiversity has been a major focus since the start of the project. “Before construction began, a registered specialist conducted a search-and-rescue operation under project-specific permits,” she explains. “Indigenous vegetation was relocated where necessary and biodiversity awareness training was rolled out to every employee, subcontractor and supplier.”

Construction activities are confined to authorised servitudes to prevent disturbance of previously relocated species and sensitive habitats. “We work very hard to ensure that no unauthorised clearing takes place outside the approved footprint,” Nodangala emphasises. “Rehabilitation is done concurrently with construction so that we can restore disturbed areas as quickly as possible using indigenous plants. This helps stabilise soils, prevent erosion and promote long term ecological resilience.”

Cultural heritage management has also been important, with the team ensuring that rock kraals  – heritage features of cultural significance – are properly demarcated and protected. “Access to some of these sites was challenging at first, but they are now all labelled and designated as no-go areas,” she says. “We have also appointed gate minders and worked closely with local landowners to ensure mutual respect and understanding.”

Environmental performance is continuously monitored through monthly Environmental Compliance Reports, Environmental Control Officer (ECO) audits and quarterly HSE audits. “We take a proactive approach,” Nodangala explains. “If a potential non-compliance is identified, corrective action is taken immediately. It is about maintaining high standards every day, not just during inspections.”

All subcontractors and service providers undergo mandatory environmental induction before commencing work, with training offered in multiple languages to ensure full comprehension. 

“Everyone who sets foot on site needs to understand the environmental rules and why they matter,” Nodangala says. “We want people to take ownership of their actions and understand that environmental care is part of their daily job.”

As construction progresses on the Mulilo De Aar 2 South Wind Energy Facility, Concor’s goal is not only to deliver a renewable-energy project of national importance, but to leave behind a landscape where biodiversity and ecological stability have been protected for generations to come. “Environmental responsibility is part of Concor’s DNA and it is something we take great pride in demonstrating on this project,” she concludes. 

LOCAL CAPACITY EMBEDS WEIR SOLUTIONS IN WEST AFRICA

With West Africa’s mining industry evolving rapidly, Weir has built a solid footprint of local expertise, capability and capacity in the region – to serve customers’ increasing demand for efficiency, sustainability and technological integration. 

“Weir has proactively invested in training and skills development to build talent to meet operational demands in the region,” Andrew Ayirebi, Weir’s Regional Manager for West Africa, explains. “This commitment ensures seamless service delivery, regardless of where our customers are located.”

The development of local technical capability has become crucial as the region’s mining sector embraces the need for local economic development while increasingly expecting OEMs to operate in close proximity to their operations. 

“In line with Weir’s philosophy of thinking globally and acting locally, we prioritise developing our people – who are key to delivering sustainable value,” Ayirebi says. “Our operations in Ghana and Senegal are fully managed by local teams, with an active presence in Mali, Côte d’Ivoire and Nigeria.”

With its focus on customised solutions, Weir supports a wide range of commodities mined in West Africa including gold, bauxite, iron ore and lithium. The company is strategically transitioning to configured-to-order (CTO) systems to further reduce lead times while improving efficiency and stability of supply chains.

“We partner with customers throughout the mining lifecycle, supporting our sustainable mining and processing solutions with on-site services and fast response times,” he says. He points to the wide range of operational areas where Weir adds value which includes comminution, classification, slurry handling and dewatering.

“In terms of comminution, grinding is one of the most energy intensive steps in mining,” he explains. “Our ENDURON high-pressure grinding roll (HPGR) technology reduces energy consumption in comminution applications, saving up to 40% in energy consumption compared to traditional SAG mill technology.”

At Endeavour’s Lafigué open pit gold mine in north-central Côte d’Ivoire, for instance, Weir provided its HPGR technology to save energy and reduce the carbon footprint – alongside consuming less grinding media – to achieve lower operating costs and ensure a more consistent throughput. The ENDURON® HPGR has delivered an operating availability of over 97%, and will enable the mine to achieve US$2,6 million in energy savings each year. This equates to avoiding the emission of 18,500 tonnes of CO2 emissions per year.

Investing heavily in R&D, Weir also enhances equipment with its WRT® which reduces energy usage in its WARMAN® pumping systems, for instance. The GEHO® range of positive displacement pumps, which transport high density slurries over long distances, also minimise energy consumption. 

Weir’s classification solutions ensure optimal particle size distribution to maximise the efficiency of downstream processes. Weir also leverages digital technology to further enhance the value of its equipment, by applying its NEXT intelligent solutions. 

“This gives mining operators real-time insights into equipment condition and performance,” says Ayirebi. “Our acquisition of digital mining solutions leader Micromine earlier this year further strengthens our ability to optimise customers’ operations.”

He highlights Weir’s vision that mining must go beyond mineral extraction – to embrace safe, responsible and environmentally sustainable practices. This is as relevant in West Africa, he says, where the focus is on helping customers to deliver natural resources efficiently and sustainably.