Integrated Pump Technology has secured an order for its first Godwin HL150 pump to a mining operation in Senegal, marking a significant step in the company’s ongoing support for mining operations across West Africa. The trailer-mounted diesel-driven self-priming pump has been selected to provide vital dewatering services for an open pit mine, where fluctuating groundwater levels, particularly during the rainy season, pose a challenge to efficient operations.

Mining operations, especially open pit mines, are often situated in remote areas where power availability is limited. This makes diesel-driven pumps the preferred option, offering the flexibility to be deployed without reliance on external power sources. For the Senegalese mine, the Godwin HL150M pump will provide a robust solution that can be quickly mobilised to where it’s needed most, keeping operations running smoothly even during periods of intense rainfall when groundwater levels rise rapidly.

JD Nel, Godwin Product Manager at Integrated Pump Technology, says the Godwin HL150M Pump was considered the ideal choice due to its exceptional capabilities. “Compact yet powerful, this pump is capable of delivering flow rates of up to 374 m³/h and can discharge water at heights of up to 148 metres. This level of performance makes it perfectly suited for high-demand dewatering applications like those found at this open pit mine,” he explains. 

One of the key features of the Godwin HL150M is its ability to run dry for extended periods thanks to its high pressure oil bath mechanical seal. Nel says that this innovative design ensures continuous operation in tough conditions such as those found in the Africa mining regions and it allows the pump to automatically prime and reprime as needed, without manual intervention. 

“Dewatering applications in open pit operations call for a robust pump and this model can handle solids up to 35 mm in diameter, allowing it to deal with both slurry and clean water, adding versatility to its application,” he says. 

Another critical benefit is the pump’s ability to achieve a suction lift of up to 8.5 metres. Combined with its fully automatic priming system, the Godwin HL150M offers reliable performance, making it a valuable asset for mining operations in challenging environments.

“This recent delivery to Senegal underscores Integrated Pump Technology’s growing presence and support for mining projects across Africa. We have built a strong reputation for supplying high quality dewatering solutions tailored to the needs of the mining sector in Africa, where the ability to maintain uninterrupted operations during the rainy season is crucial,” Nel says. 

Alongside its range of Godwin diesel driven pumps and Grindex electric submersible pumps, Integrated Pump Technology offers end-users in the region not only reliable equipment but also comprehensive support. This includes expert consultation to ensure the correct specification for each dewatering challenge, as well as maintenance and service options to keep the pumps operating at peak efficiency throughout their lifespan.

“With advanced solutions like the Godwin HL150M pump, Integrated Pump Technology enables African mining operations to tackle environmental challenges head-on, enhancing operational efficiency and reducing downtime to ensure optimal productivity,” Nel concludes. 

In a strategic move to optimise resource recovery, a South African gold mining operation successfully deployed Grindex Bravo 500 slurry pumps from Integrated Pump Technology to reprocess slurry from its surface return water dam. This dam, which has been used for process water storage over the past 12 years, was identified as a valuable source of gold-bearing slurry. The operation aimed to transfer this slurry back to the gold processing plant, and the Grindex Bravo 500 pumps proved to be the most appropriate solution for this task.

JD Nel, Key Accounts Manager at Integrated Pump Technology, explains that the return water dam was a crucial gold resource needed for production while underground maintenance, which temporarily halted recovery from an underground section, was underway. The return water dam resource was used to sustain gold production for the plant’s needs, but did present a challenge due to the extremely dense slurry, with a specific gravity (SG) of 1.38, which had to be pumped. 

Nel says that while it was not necessary to modify the existing process plant, as the material fed from the thickeners had a similar SG, it was important that the pumps selected would perform reliably within the application parameters. 

“Following a full assessment of the site conditions and application, we had no reservations is specifying the Grindex Bravo 500 as we knew this centrifugal pump could withstand the density of the material, but still transfer it at the required flow rate,” Nel explains. “The Grindex Bravo 500 is engineered for heavy-duty applications and its components, especially the impeller and liner, are designed to withstand the abrasive nature of dense slurries.” 

One of the critical factors in the success of this project was the impressive flow rate and reliability of the Grindex Bravo 500 slurry pumps. In this application, material is being transferred at a flow rate of 480 m³/h at a head of 18 metres. In total, three Grindex Bravo 500 pumps were employed, demonstrating their capability to handle the demanding requirements of this gold mining reprocessing effort.

Nel says the Grindex Bravo 500 is designed to handle high head pressures which is crucial for transporting dense slurries over long distances or vertical lifts. The pump’s ability to maintain consistent pressure helps in effectively moving heavy slurries through the system.

“Further,” he says, “the pump features a robust impeller designed to handle the high density and viscous nature of the gold slurry. The impeller’s design ensures efficient movement of the slurry, significantly reducing the risk of blockages and ensuring smooth operation.” 

Commenting on the construction of the pump, he says the overall design of the Grindex Bravo 500 includes heavy-duty bearings and a robust shaft to handle the stresses associated with pumping dense slurries. In addition, the pump’s design helps in minimising the risk of cavitation, a phenomenon that can be problematic when pumping slurries with high densities.

A Grindex Bravo 500 was deployed to pump clean water from the return water dam to the plant where this is being used to wash any material back into the system. 

“The deployment of the Grindex Bravo 500 slurry pumps underscores their robustness and effectiveness in handling high density slurries in mining applications,” Nel says. “This solution not only facilitates the reprocessing of valuable slurry but also highlights the operational efficiency and reliability that Grindex pumps bring to the mining industry.”

In a strategic move to optimise resource recovery, a South African gold mining operation successfully deployed Grindex Bravo 500 slurry pumps from Integrated Pump Technology to reprocess slurry from its surface return water dam. This dam, which have been used for process water storage over the past 12 years, was identified as a valuable source of gold-bearing slurry. The operation aimed to transfer this slurry back to the gold processing plant, and the Grindex Bravo 500 pumps proved to be the most appropriate solution for this task.

JD Nel, Key Accounts Manager at Integrated Pump Technology, explains that the return water dam was a crucial gold resource needed for production while underground maintenance, which temporarily halted recovery from an underground section, was underway. The return water dam resource was used to sustain gold production for the plant’s needs, but did present a challenge due to the extremely dense slurry, with a specific gravity (SG) of 1.38, which had to be pumped. 

Nel says that while it was not necessary to modify the existing process plant, as the material fed from the thickeners had a similar SG, it was important that the pumps selected would perform reliably within the application parameters. 

“Following a full assessment of the site conditions and application, we had no reservations is specifying the Grindex Bravo 500 as we knew this centrifugal pump could withstand the density of the material, but still transfer it at the required flow rate,” Nel explains. “The Grindex Bravo 500 is engineered for heavy-duty applications and its components, especially the impeller and liner, are designed to withstand the abrasive nature of dense slurries.” 

One of the critical factors in the success of this project was the impressive flow rate and reliability of the Grindex Bravo 500 slurry pumps. In this application, material is being transferred at a flow rate of 480 m³/h at a head of 18 metres. In total, three Grindex Bravo 500 pumps were employed, demonstrating their capability to handle the demanding requirements of this gold mining reprocessing effort.

Nel says the Grindex Bravo 500 is designed to handle high head pressures which is crucial for transporting dense slurries over long distances or vertical lifts. The pump’s ability to maintain consistent pressure helps in effectively moving heavy slurries through the system.

“Further,” he says, “the pump features a robust impeller designed to handle the high density and viscous nature of the gold slurry. The impeller’s design ensures efficient movement of the slurry, significantly reducing the risk of blockages and ensuring smooth operation.” 

Commenting on the construction of the pump, he says the overall design of the Grindex Bravo 500 includes heavy-duty bearings and a robust shaft to handle the stresses associated with pumping dense slurries. In addition, the pump’s design helps in minimising the risk of cavitation, a phenomenon that can be problematic when pumping slurries with high densities.

A Grindex Bravo 500 was deployed to pump clean water from the return water dam to the plant where this is being used to wash any material back into the system. 

“The deployment of the Grindex Bravo 500 slurry pumps underscores their robustness and effectiveness in handling high density slurries in mining applications,” Nel says. “This solution not only facilitates the reprocessing of valuable slurry but also highlights the operational efficiency and reliability that Grindex pumps bring to the mining industry.”

Availability of the right equipment – and the expertise to ensure ongoing performance – are proving to be important differentiators in the market for Integrated Pump Technology, as it forges further growth in Africa as a dewatering pump specialist for the mining sector.

Good stock levels are crucial in responding to customer’s urgent dewatering needs, says Jordan Marsh, Managing Director at Integrated Pump Technology – and this was once again confirmed at the latest Electra Mining Africa exhibition.

“With visitors to our exhibition stand coming from all over Africa, it was clear mining customers need a dewatering equipment partner who is responsive and has the right equipment in stock,” says Marsh. “They also need quick turnaround times on the larger diesel-powered pumps, which we can achieve with our Godwin units.”

The mining regions in which Integrated Pump Technology operates have some of the wettest mines in the world, where dewatering is essential for safe and efficient operations. With its range of Grindex submersible pumps and Godwin diesel driven pumps, the company has the depth of experience and local expertise to provide the optimal dewatering solution.

“In one of our recent customer engagements in Zambia, we supplied suitable 90 kW pumps to a contractor who urgently needed to dewater a section of a mine,” he explains. “Due to our deliberate policy of holding extensive stock in-country, we could quickly get the units on site so that the customer could achieve their goal even quicker than they had planned.”

In addition to timeously receiving a quality solution, the customer also has the comfort of Integrated Pump Technology’s distributor’s high level of experience and knowledge of the product – which is further backed up by the company’s field staff who support its distributor network. Marsh highlights that the company’s localisation policy ensures local distributors are carefully chosen for their knowledge of customer needs, their regulatory compliance and their technical resources.

Holding good stock levels of relevant equipment is one aspect of being able to respond quickly to customers’ emergencies. Another important element is being able to put together pumps systems locally, he says. 

“With our well-equipped technical facilities in South Africa, we apply our ‘local build’ approach to speed up the supply of the larger self-priming diesel pumps,” he says. “We know that mines can face lead times of 22 to 30 weeks when they order a fully-assembled pump from abroad. We can do the same job in just two to three weeks, all in accordance with original equipment manufacturer (OEM) specifications.”

The long lead times for overseas builds are often due to the availability of diesel engines in the country of assembly, he points out. By leveraging its local partnerships with diesel engine OEMs, Integrated Pump Technology can rather source its engines in countries like South Africa. This allows the company to bring in only the wet end of the system, to conduct the assembly locally – and closer to the customer.

“With our strong technical capability, we provide the option of trailer or skid mounted diesel driven pumps,” he says. “The customer may also have a preference for a certain make of diesel engine, to suit their on-site skills set; we engage with a range of OEMs and can source various options for the customer.”

Marsh notes that similar priority is placed on the technical capabilities of its distributors, as Integrated Pump Technology regards their distributors’ in-country workshops as an extension of its own facilities. For this reason, these workshops are inspected and accredited, so servicing and repairs can be conducted to OEM standards. Skills development is also a key part of the process.

“When we appointed our distributor in Zambia, for instance, we brought the technical staff to Johannesburg for specialised training in working on our equipment,” he says. “This includes understanding the detailed procedures for stripping and repairing units, which they can practice hands-on in our facility.”

Integrated Pump Technology’s success in southern and central Africa is now opening doors for further expansion into west African countries, he adds. With the confidence of their OEM partners behind them, the company will soon be making its complete offering of Grindex and Godwin solutions available to the mining and other sectors in this region.

Engineered to deliver reliability and efficiency in challenging environment, the next generation Godwin HL270 dewatering pump is now available from Integrated Pump Technology. As a recently appointed Godwin distributor, the company says that this latest model epitomises excellence in the field of fluid handling solutions and addresses the diverse and demanding needs of the African mining industry.

The Godwin HL270 is designed for applications requiring high heads and rapid dewatering, and while being of robust construction features the latest technology ensuring dependable and efficient water management.

One of the standout features of the Godwin HL270 is its powerful performance. The pump boasts an impressive maximum head of 270 metres and a flow rate of up to 200 cubic metres per hour. This capability ensures that even the most extensive and demanding dewatering tasks are handled with ease. The pump’s efficiency translates into reduced operational costs and increased productivity for end-users.

Durability is a hallmark of Godwin diesel-driven pump sets and the HL270 is not an exception. Constructed with high quality materials and designed to withstand the rigours of harsh environments, this pump offers long lasting performance and minimal downtime. The rugged construction and corrosion-resistant components ensure reliable operation in both clean and dirty water applications, making it a versatile choice for a wide range of dewatering needs.

The Godwin HL270 features advanced technology for enhanced performance and ease of use. The pump is equipped with a state-of-the-art control panel, allowing seamless monitoring and operation. The intuitive interface provides real-time data on pump performance, enabling users to make informed decisions and optimise efficiency.

Additionally, the Godwin HL270’s automatic priming system simplifies start-up and operation, reducing the need for manual intervention and ensuring consistent performance.

Environmental sustainability is a key consideration in the design of the Godwin HL270. The pump is engineered for fuel efficiency and low emissions, aligning with both Integrated Pump Technology and Godwin’s commitment to sustainable practices. The HL270’s efficient operation not only reduces fuel consumption but also minimises its environmental footprint, making it an eco-friendly choice for dewatering projects.

As an official Godwin agent in Africa, Integrated Pump Technology is committed to providing above average support to its customers, ensuring they achieve optimal performance and longevity from their dewatering solutions. The company’s team of experienced engineers understand the critical nature of dewatering in mining operations and work closely with its strategic network of distributors to meet all needs.

Integrated Pump Technology is significantly enhancing mining operations across South and sub-Saharan Africa through its innovative pumping solutions and strategic distributor partnerships. The company has established itself as the go-to source for durable, high performance Grindex pumps since its inception as the official distributor in 2014.

With a keen focus on mine drainage and slurry applications, Integrated Pump Technology has expanded its reach beyond South Africa, ensuring that mining operations throughout the continent have access to top-tier pumping solutions. This expansion is largely attributed to the company’s unique approach to distributorship, which emphasises local support and technical expertise.

Central to Integrated Pump Technology’s success is its dedication to building a skills-based distributor network. This initiative ensures that each major mining area is supported by specialists capable of providing localised assistance. “Our strategy involves integrating technically trained sales representatives who understand the unique challenges and needs of their respective regions,” explains Jordan Marsh, Managing Director at Integrated Pump Technology.

From its headquarters near OR Tambo Airport in South Africa, the company extends advanced support, empowering distributors to offer comprehensive after-sales service, maintenance and technical support.

The company’s commitment to local empowerment extends to its support for B-BBEE initiatives and adherence to the Mining Charter’s localisation requirements. Integrated Pump Technology is proactive in providing on-site technical training to both distributors and end-users, aiming to enhance local skills and employment prospects.

Grindex pumps, renowned for their reliability and efficiency, are at the heart of Integrated Pump Technology’s product offering. These world class submersible pumps are designed to withstand the demanding conditions of African mines, featuring built-in smart devices for enhanced operational safety. Marsh says that Grindex pumps are backed by a 30-month warranty, highlighting the confidence that mining engineers place in these pumping solutions.

The well-respected Godwin range of diesel-driven pumps was recently added to the company’s product offering, and Jordan explains that these pumps are ideal for use by customers wanting to deploy a robust pumping solution in locations where electricity is not available

Integrated Pump Technology’s expertise extends beyond standard offerings, with a dedicated engineering team capable of designing custom solutions to tackle complex dewatering challenges. This flexibility and commitment to excellence have positioned the company as a leader in the dewatering pump sector, ready to support mines through performance efficiency improvements.

“As Integrated Pump Technology looks to the future, our own team as well as our strategically placed distributors are identifying numerous opportunities for growth and development” Marsh concludes. “Our extensive sales and support network stands ready to meet the evolving needs of the mining industry across Africa.”

Grindex Bravo submersible pumps were selected by a mineral sands operation on the West Coast of South Africa and according to JD Nel, Key Account Manager at Integrated Pump Technology, these will be used across various areas on this minerals processing plant. 

Integrated Pump Technology is the official distributor for the world class range of Grindex pumps for Southern Africa. Nel says that the company has previously supplied pump solutions to this particular mineral sands operation and was called upon to propose a solution for a range of pumping applications where the plant had been experiencing premature failure on competitor pumps it had installed. 

Nel says that often the incorrect pump is specified for an application, and that when it comes to pumping in harsh applications such as this it is vital that the operating parameters are assessed to ensure the high levels of performance and reliability. The Integrated Pump Technology team did a complete on-site assessment at the mine before proposing an effective and cost efficient solution that would achieve the required flow and head. 

“Pumping in a mineral sands operation requires robust pumps constructed of the correct materials to deal with the abrasive nature of the material being transported. Further, in all applications at the plant the pumps are required to move fluids with high solids concentrations which is more complex than just pumping water,” Nel says.

In the first application, 20 Grindex Bravo 600 pumps featuring a 25,5% chrome content wet end will be pumping excess water overflow or spillage back into the system. These pumps offer a flow rate of 35 litres per second at a head of 25 metres, and are capable of handling particles sizes from 8mm all the way up to 40mm with an SG from 1.2 to 1.6. An agitator beneath the pump intake ensures effective material suspension and transfer, making these pumps ideal for the challenging conditions. 

Because of the high solids concentration the pumps are all equipped with an agitator beneath the pump intake which will bring the material into suspension facilitating effective transfer. Nel says these pumps are considered the most suitable for this harsh application. 

In addition to this, six Grindex Bravo 200 slurry pumps were provided to the customer for pumping spillage from the thickeners. These pumps, while smaller, has the same features of the larger Bravo 600 units and will handle large particles with ease. 

Several Grindex Bravo Salvador sludge pumps have also been put to work at this mineral sands plant. Designed for continuous unattended operation, these robust pumps will handle drainage in various areas of the plant. 

“Significantly, as a result of the performance of the Grindex pump this customer has chosen to purchase additional units and keep these in stock at the plant.” Nel concludes. 

With its solid technical expertise and market experience in dewatering, slurry and sludge pumping solutions, Integrated Pump Technology has proved its capacity to support the highest quality pump brands.

Its offering recently grew from its established range of Grindex and Faggiolati submersible pumps to include the well respected Godwin range of diesel driven pumps. Justin Bawden, Key Accounts Manager at Jet Park-based Integrated Pump Technology, explains that this adds considerable value to customers – as the pumping business is all about matching the right pump to each specific duty and application.

“The Godwin range of diesel powered pumps is a great boost for customers wanting to deploy a robust pumping solution in locations where electricity is not available,” says Bawden. “As important as the quality of these pumps, though, is our ability to support them to the demanding standards set by the original equipment manufacturer (OEM).”

To service its submersible and diesel driven ranges of pumps, Integrated Pump Technology boasts a modern technical workshop and warehouse which ensures that customers experience quick access to the equipment, servicing and spare parts they need. He highlights that the company’s active network of distributors around southern Africa visit customers regularly to offer support and technical advice.

“We are pleased to now be able to offer the diesel driven option too, allowing customers to conduct pumping operations in areas where there may be no electrical power supply,” says Bawden. The versatile Godwin range extends from entry level units reaching heads of 15 metres and maximum flow rates of 200 m³ per hour – right up to large units pumping to 180 metre heads and achieving flow rates of 1300 m³ per hour.

The company is also the Southern African distributor of the world class Grindex submersible pump range, and among the smart features of the Grindex pumps, which range from 0,42 kW to 90 kW, are extra protection such as phase rotation and phase loss to avoid overheating. There is also high chrome, wear resistant material in the slurry pumps to extend service life. Included in the company’s pump offering is the Faggiolati pump range which addresses important specific applications as it can be flameproofed, and can also be fitted with chopping impellers to deal with fibrous material in water.

Pumping slurry is a demanding task for any pump due to the abrasive nature of the materials involved. The wear and tear on pump components can result in high maintenance and repair costs, leading to costly production downtime. Additionally, the accumulation of excess sediment can cause operational difficulties. In such challenging conditions, the Grindex Bravo pump range shines as an ideal solution.

This is according to Justin Bawden, Key Account Manager at Integrated Pump Technology, who says that Grindex Bravo pumps are specifically designed to excel in applications where pumping fluids with high concentrations of abrasives, such as sand and stones, is required. 

“These pumps are renowned for their robustness and reliability. One of the standout features of the Grindex Bravo pump is its agitator, which efficiently mixes and suspends solids, allowing the pump to transport them effectively,” he says. 

To tackle the wear problem head-on, the Bravo range features hydraulic components made from hard iron, one of the toughest materials available. This ensures durability and reliability, even in the face of extreme wear and tear.

Bawden says the Grindex Bravo pumps come packed with features that enhance their performance and ease of maintenance. The pumps are designed for dry pit applications, thanks to a cooling jacket, reducing the risk of overheating. A ready-to-install cartridge seal minimises downtime during repairs and assembly. The inclusion of a leakage sensor helps prevent further damage, saving on maintenance costs. The large inlet can handle solids of varying sizes, while the hard iron impeller and pump housing maximise durability and performance. A single adjustment sleeve unit allows for easy impeller adjustment, and the agitator efficiently stirs up sand, sludge and solids in suspension.

The Bravo range is not only rugged but also versatile and is capable of handling liquids with pH values ranging from 5.5 up to 14. The 22 kW pump can be fitted with a SMART unit with a built-in plug and pump, eliminating the need for external starter boxes. The pump is further protected by phase-failure guards, temperature guards and phase-sequence control, ensuring safe and efficient operation.

Bawden says that every pumping application is unique, and the experienced team at Integrated Pump Technology can help select the appropriate pump unit based on specific parameters. “This ensures that the most suitable and efficient unit is deployed for the task at hand. The exceptional durability of Grindex Bravo pumps allows them to thrive in tough and challenging environments, providing reliability when it matters most.”

In addition to their durability, these pumps are designed for energy efficiency, leading to long term savings in energy consumption and making them a cost effective solution when considering the total cost of ownership. 

Moreover, Integrated Pump Technology ensures that replacement parts are readily available, either directly from the company’s head office or through its strategically located network of distributors. “This swift access to parts minimises downtime and reduces repair turnaround times, ensuring that pumps are back in action as soon as possible,” Bawden says. 

Grindex slurry pumps offer an effective solution and outstanding value, making them an excellent choice for industries such as quarries, mines, dredging and cleaning of settling ponds that require pumps with high durability. Each component of the Bravo pump is engineered for maximum endurance and reliability.

With trained distributors strategically placed across the country and southern Africa, Integrated Pump Technology provides expert support for installation and maintenance, significantly reducing downtime.