{"id":7042,"date":"2023-02-27T15:54:00","date_gmt":"2023-02-27T13:54:00","guid":{"rendered":"https:\/\/www.coralynne.co.za\/blog\/?p=7042"},"modified":"2023-05-14T15:57:55","modified_gmt":"2023-05-14T13:57:55","slug":"chutes-are-key-links-in-plant-operations","status":"publish","type":"post","link":"https:\/\/www.coralynne.co.za\/blog\/chutes-are-key-links-in-plant-operations\/","title":{"rendered":"CHUTES ARE KEY LINKS IN PLANT OPERATIONS"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">When a new plant is being planned, considerable care needs to be taken in the design and placement of the transfer chutes, argues Mark Baller, managing director of Weba Chute Systems.&nbsp;&nbsp;&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cIn our experience, there has been considerable disruption caused to plant operations by transfer chutes which are not optimally designed or properly located in the flowsheet,\u201d says Baller. \u201cThis is a concern, as this disruption can cause financial loss that is not commensurate with the value of the equipment.\u201d<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-02-scaled.jpg\"><img decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-02-1024x683.jpg\" alt=\"\" class=\"wp-image-7044\" srcset=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-02-1024x683.jpg 1024w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-02-300x200.jpg 300w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-02-768x513.jpg 768w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-02-1536x1025.jpg 1536w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-02-2048x1367.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/a><figcaption class=\"wp-element-caption\">Conveyor feeding material to a Weba cascade head chute.<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">He says the relatively low cost of a chute compared to the high value items like crushers and screens may be one reason why they are not taken as seriously as they should be. For example, the chute supplier is often engaged quite late in the plant design process.&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cThe plant layout has then already been decided, and the chutes are just expected to be slotted in as and where the space is available,\u201d he says. \u201cWe request our clients to talk to us earlier, so that we can give the necessary valuable input on where chutes would be best placed. It is costly and time consuming to try and adjust plant designs further down the line.\u201d<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-03-scaled.jpg\"><img decoding=\"async\" width=\"1024\" height=\"632\" src=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-03-1024x632.jpg\" alt=\"\" class=\"wp-image-7045\" srcset=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-03-1024x632.jpg 1024w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-03-300x185.jpg 300w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-03-768x474.jpg 768w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-03-1536x949.jpg 1536w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2023\/05\/KEY-LINKS-PIC-03-2048x1265.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/a><figcaption class=\"wp-element-caption\">Conveyor feeding material to a Weba cascade head chute.<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">It is even more costly to make changes after the plant is built and is then found to experience challenges at the transfer points. This may even require complex modifications such as moving the head pulley or changing structures and flows to allow for a different flow path.&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cNonetheless, we have developed a reputation for success even in these difficult situations,\u201d he says. \u201cWe helped an Australian iron ore mine which was having to shut its plant down every six weeks due to problems with its transfer chutes.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The mine needed to extend its chute maintenance window from six to eight weeks, so Weba Chute Systems engineered a solution for their challenging ore \u2013 which was sticky when wet. This was achieved, with maintenance interval in fact being lengthened from six to 12 weeks.&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cOur improvements meant that the transfer chutes were lasting longer than the other equipment, and were no longer an obstacle in the mine\u2019s strategy to reduce the number of shutdowns each year,\u201d he says.&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Far from being simple components in a complex plant layout, transfer chutes are actually key linkage points which keep plants running smoothly. Weba Chute Systems\u2019 Mark Baller argues that, for this reason, they deserve considerable attention. If designed and built correctly, they will pay dividends to plant owners; conversely, unsuitable chutes will cost dearly.<\/p>\n","protected":false},"author":2,"featured_media":7043,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[31],"tags":[51],"class_list":["post-7042","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-client-focus","tag-weba-chute-systems"],"_links":{"self":[{"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/posts\/7042","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/comments?post=7042"}],"version-history":[{"count":0,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/posts\/7042\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/media\/7043"}],"wp:attachment":[{"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/media?parent=7042"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/categories?post=7042"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/tags?post=7042"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}