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<\/a><\/figure>\n\n\n\n<\/a><\/figure>\n<\/figure>\n\n\n\nBelt mistracking is not just a maintenance issue. It can stop production, force emergency shutdowns and drive up operating costs through increased spillage, damage to structure and premature belt wear. The Apex Series trackers have been designed to minimise these risks by providing faster correction and more stable belt alignment, even under fluctuating loads and speeds.<\/p>\n\n\n\n
A key feature is the use of adjustable wing rolls on the trough units, giving operators greater control in stabilising the belt path. This innovation reduces the likelihood of spillage and uneven wear while extending the working life of the belt. <\/p>\n\n\n\n
\u201cThe Apex design is a rethink of how trackers interact with the belt,\u201d Gerhard Strydom, Technical Manager at Tru-Trac says. \u201cIt gives mines far more control in maintaining stability, which directly impacts uptime and cost reduction.\u201d<\/p>\n\n\n\n Tackling slippage <\/p>\n\n\n\n Slippage between belt and rollers is another major contributor to lost productivity and roller wear. Traditional lagging solutions, often relying on standard rubber or polyurethane compounds, tend to wear quickly in demanding mining conditions. Tru-Trac\u2019s Grip-Trac lagging addresses this through a reinforced rubber compound with greater wear resistance, combined with a tread pattern specifically designed for mining applications.<\/p>\n\n\n\n The pattern improves traction, disperses water and fines and reduces heat build-up and uneven wear. It also acts as a built-in wear indicator, giving maintenance teams a clear signal for timely intervention. \u201cThis extends service life and reduces the risk of unexpected failures. It allows mines to plan maintenance, rather than react to breakdowns,\u201d Strydom notes<\/p>\n\n\n\n Built to last<\/p>\n\n\n\n According to Franco Cloete, Manufacturing Manager at Tru-Trac, the commercial value of these products lies as much in the way they are built as in their design. \u201cEvery Apex Tracker and roller with Grip-Trac lagging is manufactured to exacting standards in our South African facility,\u201d he says. \u201cWe focus heavily on material selection, machining tolerances and assembly processes to ensure consistent reliable performance. Our customers can trust that these are not short term fixes but rather long term solutions.\u201d<\/p>\n\n\n\n Tru-Trac\u2019s belt tracking and lagging technologies have been proven across multiple continents from chrome operations in South Africa to coal mines in South America and iron ore operations in Australia. The company\u2019s global footprint demonstrates that these solutions perform reliably in diverse and demanding environments.<\/p>\n\n\n\n Sidebar \/ Insert Box <\/p>\n\n\n\n The Hidden Costs of Mistracking and Slippage<\/p>\n\n\n\n Mistracking<\/p>\n\n\n\n Slippage<\/p>\n\n\n\n The Bottom Line<\/p>\n\n\n\n Even modest levels of mistracking or slippage can cost mines millions annually in direct and indirect losses. Investing in effective belt tracking and lagging solutions reduces these risks, extends equipment life and delivers measurable savings over the long term.<\/p>\n","protected":false},"excerpt":{"rendered":" Conveyor belt misalignment and roller slippage remain among the most persistent and costly problems in mining and bulk materials handling operations. While these issues are often treated as unavoidable, the real costs can be significant – from lost tonnes and spillage clean-up to premature belt replacement and emergency downtime. Leader in conveyor belt solutions, Tru-Trac … Continue reading TRU-TRAC TARGETS HIDDEN COSTS OF MISALIGNMENT AND SLIPPAGE<\/span> <\/a><\/figure>\n<\/figure>\n\n\n\n<\/a><\/figure>\n<\/figure>\n\n\n\n<\/figure>\n<\/figure>\n\n\n\n\n
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