{"id":10790,"date":"2025-10-13T22:05:18","date_gmt":"2025-10-13T20:05:18","guid":{"rendered":"https:\/\/www.coralynne.co.za\/blog\/?p=10790"},"modified":"2025-11-12T22:07:11","modified_gmt":"2025-11-12T20:07:11","slug":"integrated-solutions-across-comminution-flowsheet-set-weir-apart","status":"publish","type":"post","link":"https:\/\/www.coralynne.co.za\/blog\/integrated-solutions-across-comminution-flowsheet-set-weir-apart\/","title":{"rendered":"INTEGRATED SOLUTIONS ACROSS COMMINUTION FLOWSHEET SET WEIR APART"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">To complement its market-leading ENDURON\u00ae range of high pressure grinding rolls (HPGRs), Weir has developed a robust range of crushers and screens under the same premium brand \u2013 now further strengthened by its in-house screening media.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cCombined with our renowned service culture and extensive global footprint, this creates a truly unmatched offering,\u201d says JD Singleton, Weir\u2019s Comminution Director for Europe, Middle East and Africa (EMEA). \u201cIn just 15 years, we have evolved from being primarily recognised for our high quality pump solutions to becoming a global leader in the comminution space.\u201d<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-01-scaled.jpg\"><img decoding=\"async\" width=\"681\" height=\"1024\" data-id=\"10791\" src=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-01-681x1024.jpg\" alt=\"\" class=\"wp-image-10791\" srcset=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-01-681x1024.jpg 681w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-01-200x300.jpg 200w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-01-768x1154.jpg 768w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-01-1022x1536.jpg 1022w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-01-1363x2048.jpg 1363w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-01-scaled.jpg 1703w\" sizes=\"(max-width: 681px) 100vw, 681px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-03-scaled.jpg\"><img decoding=\"async\" width=\"744\" height=\"1024\" data-id=\"10793\" src=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-03-744x1024.jpg\" alt=\"\" class=\"wp-image-10793\" srcset=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-03-744x1024.jpg 744w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-03-218x300.jpg 218w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-03-768x1058.jpg 768w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-03-1115x1536.jpg 1115w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-03-1487x2048.jpg 1487w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-03-scaled.jpg 1859w\" sizes=\"(max-width: 744px) 100vw, 744px\" \/><\/a><\/figure>\n<\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">He notes that Weir\u2019s large ENDURON\u00ae Elite double-deck banana screens have been in high demand, and will soon be produced at the company\u2019s Alrode facility south of Johannesburg \u2013 where expansions are underway to create a dedicated production bay for this purpose.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cLarge vibrating screens are vital to complement large capacity crushing plants and HPGR circuits and our ENDURON Elite range is playing an important role in hard rock mining developments throughout Africa,\u201d he says. The latest orders include a contract with a leading brownfields mining project in Zambia. The first units from Weir\u2019s Alrode plant expansion are expected to start rolling out later this year.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Weir\u2019s research, development and innovation behind the ENDURON\u00ae Elite range of screen includes creating the largest exciters available in the market. Having developed the LTX exciter to generate the +1 mega newton force to vibrate these screens, Weir went on to develop its second-generation exciter \u2013 the ETX, with 1.28 mega newton force which has been nominated for technology awards, says Singleton.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-04-scaled.jpg\"><img decoding=\"async\" width=\"1024\" height=\"682\" data-id=\"10794\" src=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-04-1024x682.jpg\" alt=\"\" class=\"wp-image-10794\" srcset=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-04-1024x682.jpg 1024w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-04-300x200.jpg 300w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-04-768x512.jpg 768w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-04-1536x1023.jpg 1536w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-04-2048x1364.jpg 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-05-scaled.jpg\"><img decoding=\"async\" width=\"683\" height=\"1024\" data-id=\"10795\" src=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-05-683x1024.jpg\" alt=\"\" class=\"wp-image-10795\" srcset=\"https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-05-683x1024.jpg 683w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-05-200x300.jpg 200w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-05-768x1152.jpg 768w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-05-1024x1536.jpg 1024w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-05-1365x2048.jpg 1365w, https:\/\/www.coralynne.co.za\/blog\/wp-content\/uploads\/2025\/11\/INTEGRATED-PIC-05-scaled.jpg 1707w\" sizes=\"(max-width: 683px) 100vw, 683px\" \/><\/a><\/figure>\n<\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Weir\u2019s ENDURON<sup>\u00ae<\/sup> Elite ETX Exciter is a groundbreaking advancement in vibratory screening technology, delivering the world\u2019s only \u201cmega\u201d newton linear motion exciter capable of generating forces equivalent to a fully laden A380 on take-off, 12 to 16 times per second. This patented innovation redefines a 50 year old mechanism, setting a new global benchmark in performance, reliability and efficiency.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The ENDURON\u00ae range of jaw and cone crushers, equipped with improved control and lubrication systems, come standard with premier ESCO\u00ae crusher liners for longer life and less downtime. The latest generation of Weir\u2019s ENDURON\u00ae cone crushers and jaw crushers has also just been introduced.&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cA key factor behind the success of ENDURON HPGRs and our complementary crushers and screens in the circuit has been the rising cost of electricity, affecting not only South Africa but many other countries in Africa,\u201d he says. \u201cMines are adopting HPGR circuits as an energy efficient alternative to the traditional semi-autogenous grinding (SAG) mill circuits.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Among the studies in which Weir assists customers is the comparison of a circuit using a primary crusher, SAG mill and ball mill with a circuit that comprises a primary crusher, a secondary cone crusher, HPGR, screen and ball mill.&nbsp;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWe work with customers at early planning stages to find ways of reducing energy consumption with technology like HPGRs,\u201d he says. Weir supports these solutions through its service culture across a wide footprint, giving the company a presence within 200 km of any large mine anywhere in the world.&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>To complement its market-leading ENDURON\u00ae range of high pressure grinding rolls (HPGRs), Weir has developed a robust range of crushers and screens under the same premium brand \u2013 now further strengthened by its in-house screening media. \u201cCombined with our renowned service culture and extensive global footprint, this creates a truly unmatched offering,\u201d says JD Singleton, &hellip; <a href=\"https:\/\/www.coralynne.co.za\/blog\/integrated-solutions-across-comminution-flowsheet-set-weir-apart\/\" class=\"more-link\">Continue reading <span class=\"screen-reader-text\">INTEGRATED SOLUTIONS ACROSS COMMINUTION FLOWSHEET SET WEIR APART<\/span> <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":10792,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[31],"tags":[41],"class_list":["post-10790","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-client-focus","tag-weir"],"_links":{"self":[{"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/posts\/10790","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/comments?post=10790"}],"version-history":[{"count":1,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/posts\/10790\/revisions"}],"predecessor-version":[{"id":10796,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/posts\/10790\/revisions\/10796"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/media\/10792"}],"wp:attachment":[{"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/media?parent=10790"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/categories?post=10790"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.coralynne.co.za\/blog\/wp-json\/wp\/v2\/tags?post=10790"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}